EVALUATION OF INTERNAL BUTTERFLY VALVE LEAKAGE BY ACOUSTIC EMISSION

Received: 14 May 2021, Revised: 21 May 2021, Accepted: 02 Sep 2021, Available online: 08 Sep 2021, Version of Record: 08 Sep 2021

Ismail Mustapha1,2*, Mohamad Hanif Md Saad1, Mohd Zaki Nuawi1, Suhairy Sani1,2, Shukri Mohd2 & Siti Fatahiyah Mohamad3
1 \Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), Malaysia
2Industrial Technology Division, Malaysian Nuclear Agency, Malaysia
3Radiation Processing Technology Division, Malaysian Nuclear Agency, Malaysia
*Email: ismail@nm.gov.my

Abstract


Internal leakage due to damage of the valve seal is one of the most common butterfly valve problems. When the valve operates for a long time, this often results in sealing as well as exposure to high temperature and pressure. This study applies the acoustic emission technique to detect internal butterfly valve failure since it can measure leakage at exceptionally low frequencies. The 4-inch butterfly valve has been used for the simulation of the pipe system in the experiment. Low-frequency sensors are employed to measure the signal generated by the valve leakage. The results of the experiment reveal that the butterfly valve's frequency range with a low-frequency transducer is 15-30 kHz. The AE signal characteristic is capable of analysing the waveform, power spectrum density (PSD), Fast Fourier transform (FFT) and continuous wavelet transform (CWT) for each leakage mode.
Keywords: Butterfly valve; acoustic emission; gas leakage; fast fourier transform (FFT); continuous
wavelet transform (CWT).



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“Authors state no conflict of interest”


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